Formability & Repairability

    Formability & Reparability

    Fabrication, Forming & Precision Cutting

    ColWear Plates can be rolled, formed and precision cut to complex geometries.

    Rolled Diameter – rolled down to a 150mm radius

    Formed Angles – formed using a press break down to the following critical angles:

    • ColWear 62 – 65°
    • ColWear 62-1 – 25°

    Precision cutting – Ideal cutting methods (avoid use of temperature):

    • Waterjet  >>  Laser  >>  Plasma (careful control of temperature required)

    ColWear high complexity geometries to customer drawings (left),  precision cut into holes (centre) ,and rolled into tube, with the high-performance coating on the internal diameter (right).


    Installation

    There are a variety of different methods for installing ColWear Plates:

    • Weldable base plate with studs / green edges
    • Cut through / countersunk holes
    • Coated countersunk bolts / nuts


    Easy Reparability / In-Service Maintenance – Reducing Downtime & Cost

    ColWear Plates can be repairable in service rather than replaced with the use of Wall Colmonoy Fusewelder™ Torch & equivalent Colmonoy® or Wallex® matrix powder. Fusewelder™ Torch generates consistent and coherent coating, offering further high performance in service.

    ColWear 62-1 coating gouged to produce significant defects and then repaired using Fusewelder™ Torch  &  Colmonoy® 62 powder

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