Wall Colmonoy’s WallCarb™ HVOF Carbide Powders are specially formulated for thermal spray applications. WallCarb™ HVOF Carbide Powders deliver dense, hard coatings characterized by low porosity and superior wear and corrosion resistance. With their spherical, spray-dried, and sintered design, WallCarb™ HVOF Carbide Powders ensure high deposit efficiencies and consistent application parameters, leading to smooth coatings that minimize finishing and grinding times.
WallCarb™ HVOF Powders are ideal for various key industries and applications, including:
WallCarb™ HVOF Powders
WallCarb™ HVOF Powders are available in 5 kg bottles for all grades except WallCarb™ 75/25, which is offered in 2.5 kg bottles. Particle size distributions include -45+15 µm or -38+10 µm, specifically designed for use with HVOF systems. Other grades and PSDs are available on request.
Photomicrograph of WallCarb™ 86/10/4 HVOF powder at 200X
WallCarb™ 86/10/4 (WC-10Co-4Cr) HVOF powder provides dense, hard coatings with excellent wear and corrosion resistance. WallCarb™ 86/10/4 HVOF powder offers high deposit efficiency and the ability to use consistent parameters from lot to lot. Additionally, consistent attention to size fraction detail, allows for reduced finishing and grinding times.
Applications:
Seal areas on shafts, ball and gate valves, hydraulic rams and pump seals, paper rolls, fan blades, hard chrome replacement
WallCarb™ 86/10/4 Technical Data Sheet
Photomicrograph of WallCarb™ 90/10 HVOF powder at 200X
WallCarb™ 90/10 (WC-10Ni) HVOF powder delivers hard, low-porosity coatings with superior wear and corrosion resistance. High deposit efficiency and the ability to use stable parameters produces smooth coatings, minimizing the need for extensive finishing.
Applications:
Ball or gate valves where oxidizing environments are present, oil and gas drilling applications where high hardness and good corrosion are required, parts exposed to salt-sea water, pump components, other erosion, abrasion and sliding wear protection
WallCarb™ 90/10 Technical Data Sheet
Photomicrograph of WallCarb™ 73/20/7 HVOF powder at 200X
WallCarb™ 73/20/7 (WC-20Cr-7Ni) HVOF powder provides hard, dense coatings with outstanding wear and corrosion resistance and more ductility. It offers high deposit efficiency, smooth coatings and less finishing time.
Applications:
Seal areas on shafts, hydraulic rams, extrusion screws, mud motor rotors, oil field applications, chemical processing equipment
WallCarb™ 73/20/7 Technical Data Sheet
Photomicrograph of WallCarb™ 75/25 HVOF powder at 100X
WallCarb™ 75/25 HVOF is a chromium carbide/nickel chrome (Cr3C2/NiCr) powder that provides dense, wear-resistant coatings with excellent corrosion and oxidation resistance. Its composition prevents decarburization and ensures strong carbide binding for consistent, durable performance.
Applications:
Hydraulic cylinders, piston rods in earth-moving equipment, furnace rolls in metal production, valves used in chemical processing, ball valves, turbine blades
WallCarb™ 75/25 Technical Data Sheet
Photomicrograph of WallCarb™ 88/12 HVOF powder at 100X
WallCarb™ 88/12 (WC-Co) HVOF powder provides dense, hard coatings with superior wear and corrosion resistance. Its high deposit efficiency and stringent size fraction specifications minimize finishing efforts and improve overall coating quality.
Applications:
Steel rolls & paper rolls, pump housings, impeller shafts, downhole tools, aircraft flap tracks, conveyer screws, corrugating rolls & sink rolls, wire drawing equipment, exhaust fans, compressor blades
WallCarb™ 88/12 Technical Data Sheet
To discuss your application needs for WallCarb™ HVOF Powders, our engineering team is ready to assist you. Click below for expert guidance or to request a sample.
