Hard, Smooth, Lightweight

    ColWear Wear Plates

    REDUCE OPERATIONAL EXPENSE AND PLANT DOWNTIME

    Wall Colmonoy’s range of ColWear Plates offer a unique solution to the most aggressive wear problems in wet or dry, hot or cold and corrosive environments.

    ColWear Plates are smooth, crack free, lightweight, have minimal dilution and provide hardness down to the fusion line.

    As a world leading manufacturer of nickel-based hard-surfacing alloys, Wall Colmonoy coatings have been extending the service life of industrial parts for over 80 years. Plates protected with Colmonoy® Surfacing Alloys – last significantly longer than unprotected parts in aggressive service environments.

    ColWear Plates’ lightweight, thin construction from a weldable mild steel or stainless steel backing plate enables ease of handling, forming and fabrication, and can be used in a wide range of industries and applications.

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    ColWear Plates provide a dense, tough surface which is resistant to abrasion, erosion and impact with excellent ASTM G65 test results.

    Unlike bulk weld overlay wear plates, ColWear Plates do not suffer from surface cracking, coarse surface finish or base plate metal dilution.

    Process Control
    ColWear Plates are produced by the closely controlled process of vacuum fusing the matrix coating to the baseplate, resulting in a homogeneous coating and consistent micro structure, offering matrix hardness in the range of 55 – 64 HRC (other hardness ranges available).

    ColWear Plates are vacuum powder fused and coated with Colmonoy® NiCrBSi or Wallex® CoCrNiW powder matrix, with or without Tungsten Carbide (WC).

    Benefits

    • Provide a dense tough surface resistant to abrasion, erosion and impact
    • Extend equipment service life
    • Reduce downtime, increase uptime

    Advantages

    • Superior Colmonoy® coating properties
    • Minimum dilution of base material
    • Smooth surface and flat
    • Crack free
    • Working temperature range up to 650 °C with retained hot hardness (45 HRC)
    • Lightweight and thin – easy to handle, easy to form and fabricate
    • Able to precision cut by water jet or laser
    • Weldable back plate
    • Repairable in service with the use of Wall Colmonoy Fusewelder™ Torch

    Typical Industries

    • Mining
    • Agriculture & Sugar
    • Cement & Concrete
    • Chemical
    • Biomass / Waste to Energy
    • Steel
    • Oil & Gas

    Applications

    • Chutes, Bunkers, Slides, Feed Hoppers, Guides
    • Conveyor Side Liners, Skip Car and Bin Liners, Skip Curtains
    • Industrial Fans and Fan Casings, Fume, Dust Extraction Systems, Ducting, Baffle Plates
    • Material Handling & Conveyance
    • Material Screening & Separation Process
    • Slurry Pumping Pipelines, Orifice Plates, Aggregate handling Systems
    • Sizing Screens, Sinter Plant equipment
    • Helical Feed Screws
    • Vehicle Protection / Security

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