AS CAST OR FULLY MACHINED COMPONENTS

    Precision Components

    An Integrated Approach – Casting, Heat Treating and Machining All from One Source

    Engineered cast or fully machined components are designed to optimize wear, corrosion, abrasion and heat resistant properties.

    Components are made from Colmonoy® (nickel-based), Wallex® (cobalt-based) or super alloys using Investment, Centrifugal, Sand Cast, Vacuum Cast or Hot Isostatic Pressing (HIP) Processes. Our parts are used throughout aerospace, automotive, chemical, food processing, glass, marine, oil & gas, power generation and steel industries.

    Components can be supplied in the as cast, proof turned or finish machined condition. Machining facilities include CNC Turning, CNC Milling, Grinding, Honing, Lapping and EDM along with an array of measurement capabilities.

    Our technical team has amassed a wealth of skill, knowledge and know-how turning designers’ and engineers’ rigorous requirements into commercially viable solutions. Our expert engineers select the optimum alloy and casting technique to suit specific needs.

    Wall Colmonoy has a commitment to high quality manufacturing. With its on-site technical centre with laboratory and test facilities, it offers certification to national and internationally recognised standards. Each engineered component goes through reassuringly stringent inspections at each stage of the process. We maintain the quality assurance of ISO 9001.

    HIGH QUALITY, EXPERTLY ENGINEERED COMPONENTS

    Wall Colmonoy works with customers as engineering partners to develop engineered solutions. Our unique experience in wear-resistant nickel and cobalt alloys is one of the reasons our customers choose us. Components can be poured in nickel, cobalt alloys and stainless steel. With a recently upgraded foundry and state-of-the-art machinery, customers have access to advanced manufacturing expertise. Our team are experts in machining the types of specialised hard metals cast in our foundry and are equipped with the necessary know-how and experience to produce excellent results. We work across many industries with particular know-how within Steel, Food, Glass, Pumps & Valves and Oil & Glass.

    CASTING METHODS

    Investment – offers design flexibility, close dimensional control, consistency & repeatability, cost savings.

    Centrifugal or Spin – is used to produce high integrity densely structured, cylindrical components like bushes and sleeves.

    Sand – is typically used to produce larger components in smaller batches. It is capable of making mostly complex shapes using relatively inexpensive wood or resin. In addition, we can offer printed patterns for more complex geometries.

    Vacuum Casting – is used for alloys where tight compositional control and low inclusion counts are required – difficult to achieve when using conventional air melting and casting.

    Hot Isostatic Pressing – forms pore free bars or tubes with a fine grain homogeneous structure that enhances the physical properties of the cast alloy.

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    CNC Machining

    Precisely machined components are finished on modern CNC machining centres on-site at our 23,500 Sq. Ft. Machine Shop.  Our team are experts in machining the types of specialised hard metals cast in our foundry and are equipped with the necessary know-how and experience to produce excellent results.

    All components can be offered in the as cast, proof machined or finish machined condition.  For more on machining capabilities, click here.

    Machining facilities include:

    • Milling – CNC and Manual
    • Turning – CNC and Manual
    • Electro Discharge Machining (EDM) – Wire
    • Electro Discharge Machining (EDM) – Multi Axis Plunge
    • Grinding – Surface
    • Grinding – Cylindrical
    • Grinding – Centerless
    • Honing and Lapping
    • CMM Inspection

    Colmonoy ®

    Nickel-based Alloys

    The Colmonoy® family of nickel chrome boron alloys offer superior wear protection, retaining their hardness up to 600ºC (1000ºF) while maintaining significant resistance to oxidation and corrosion.


    Wallex ®

    Cobalt-based Alloys

    Wallex® cobalt alloys have excellent wear and corrosion resistance and can maintain this at elevated temperatures.


    Industry Standard Alloys

    Partnering with our customers to meet their specific requirements

    Wall Colmonoy’s expert technical team collaborate closely with partners to meet specific requirements. Experienced in working with industry standard alloys to a multitude of international standards such as UNS, ASTM, AMS, ISO, DIN.


    Approvals & Memberships

    ISO 9001:2015

    Download Certificates of Approval Here

    Member of the Cast Metals Federation

    Print

    REQUEST FOR QUOTE

    CONTACT
    Wall Colmonoy Limited
    Darren House
    Alloy Industrial Estate
    Pontardawe, Swansea,
    Wales (U.K.) SA8 4HL
    E: componentsales@wallcolmonoy.co.uk
    T: +44 (0) 1792 860647

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